Date Posted: 12/5/11


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Metallurgical Engineer

Kaba Ilco Corp, the world’s leading manufacturer of key blanks, key duplicating machines, and replacement cylinders, is seeking a Metallurgical Engineer for its Rocky Mount operations in Eastern North Carolina. The position provides metallurgy engineering support to our metal foundry to meet complex engineering and process engineering requirements for melting, casting, extrusion and rolling mill for our Brass mill operations. This position reports to the Brass mill Manager and provides analytical engineering support concerning equipment, tooling, materials and methods of production.

ESSENTIAL DUTIES AND RESPONSIBILITIES

  • Provides metallurgical process support for foundry operations to include melting and casting brass into billets.
  • Runs assays using spectrometers to determine proper formula for furnace melts.
  • Directs quality control procedures for Brassmill operations.
  • Research and implement process changes to increase efficiency and improve product quality.
  • Accountable for providing technical input regarding proper customer requirements to include the necessary control of estimating, design, processing, and testing to ensure all specifications are met.
  • Works with raw material suppliers and with die suppliers.
  • Perform duties to conduct a variety of specialized tests and analysis to verify that products comply with material and heat treat specifications and to analyze non-conforming parts to determine cause and source of defects.
  • Evaluate and initiate requirements for new machinery and equipment required in production process.
  • Must be able to investigate, troubleshoot and resolve manufacturing issues.
  • Will develop the appropriate processes for metal formation and final processing into metal coils, monitor their effectiveness, solve problems to their root causes and provide direction for continuous improvement.
  • Will be expected to spend a significant amount of time on the floor interacting with the department workforce and provide the support necessary to achieve the desired results of the operations.  

SUPERVISORY RESPONSIBILITIES

  • No direct reports. Will train and instruct production operators, quality inspectors, supervisors and other department personnel on projects as needed.

EDUCATION and/or EXPERIENCE

  • Will possess a Bachelor’s Degree in Materials Science, Metallurgical Engineering, or related field of study.
  • 5-10 years work experience performing metallurgical engineering in a metals manufacturing operation.
  • Requires knowledge of mechanical testing, spectroscopy, tensile machines, optical microscope and grinding equipment.
  • Must have good oral, written and interpersonal skills.
  • Should have strong math background and have satisfactory knowledge Microsoft office suites to include word and excel.  

Interested candidates may send their resume with salary history in confidence to:

Human Resource Department, Kaba Ilco Corp., P.O. Box 2627, Rocky Mount, NC 27802, fax: 252-446-4702, or e-mail to resume@irm.kaba.com

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